Agricultural Machinery

Animal, Beef Fat Vacuum Melting Oil Equipment Production Line

Henan Huatai Cereals and Oils Machinery Co., Ltd.
  • Material:Carbon Steel&SS304
  • Voltage:380V
  • Suitable for:All Animal Fat
  • Power:120kw
  • Color:According to Customer Requestment
  • Transport Package:40hc Container

Base Info

  • Model NO.:HT-30
  • Specification:10-100TPD
  • Trademark:HuaTai
  • Origin:China
  • HS Code:8479200000
  • Production Capacity:50set,Year

Description

Basic Info.

Model NO. HT-30 Specification 10-100TPD Trademark HuaTai Origin China HS Code 8479200000 Production Capacity 50set/Year

Product Description

fat vacuum melting equipment production lineIn recent years, China's animal oil [feed oil, edible animal oil] processing, demand, health, environmental protection and other requirements are getting higher and higher, the original old open-mouth method smelting pot has been improved with industrial development is not in line with the modern environment produce. Based on the current development prospects of the domestic animal fat industry, our company has successfully developed the latest advanced low-temperature negative pressure smelting refining technology for the shortcomings of old-fashioned fire-fighting animal oil equipment and the demand of new customers for new processes. Our company designs the original earthen pot fire, the labor intensity is large, and the complicated operation of the simmering pot is designed as a high-end automatic assembly line operation; the heat transfer oil is used as the heat medium to absorb the negative pressure production process in the production of large-scale oil, and the production efficiency is greatly improved. Improve; equipment production automation is high, greatly reducing labor costs; oil one-time refining rate is increased, acid price is low, color is good, energy saving and environmental protection, the whole production process is closed production, which greatly compensates for the lack of hygiene in the previous workshop. Adapted to the current environmental protection policy advocated by the state, changed the negative view of most people on animal oil production before; the diversification of equipment production, adapt to a variety of animal oil production raw materials, the animal oil production industry has been promoted to a professional, high-end, formal New steps.

                                                                                Condensation recoveryVacuum system
                                                                                                       
Fresh/freezing materialMincePreheatPump supplyVacuum meltingOil residue separation
                                                                                                           ↓ 
                                                                                    Pressed cakePressingOil residue
                                                                                            ↓
                                                                          Product oilFilteringCrude oil
 Crushing preheating process:
The raw material is twisted into a pelletized state and then enters the preheating pot. The purpose of the preheating is to stir the raw material with the heat conducting oil to achieve a solid-liquid mixing state suitable for the mechanical pump, and reduce the conveying resistance of the mechanical pump. Meet the process requirements for pipeline transportation. On the other hand, the preheating pot serves as a material balancing function for the entire production line.
Animal, Beef Fat Vacuum Melting Oil Equipment Production Line
Negative pressure melting process:
The preheating pot is preheated into a solid-liquid mixed state, and the raw material is driven into the smelting pot, and the vacuum pump is turned on to make the smelting pot stroke negative pressure and the heat conducting oil warm and smelt. Because of the vacuuming under vacuum, the vacuum temperature of the raw material is 85 degrees, and the vacuum is maintained at -0.03 - 0.06Mpa with the volatilization of the steam. In the vacuum state, the animal oil raw material entering the negative pressure reaction kettle can quickly realize the separation of oil, water and slag. After the temperature of the material is raised to 115 degrees, the basic reaction of the material is completed. Observe the yellow foam of the oil through the mirror to open the lower mouth to observe the dry humidity of the oil residue. After the oil residue is hard, close the heating valve and the vacuum unit to open the oil residue. The separator and the conveyor start to discharge the oil to separate the oil. Different from the melting time of the raw material, the general time is about 1-2 hours.
Animal, Beef Fat Vacuum Melting Oil Equipment Production Line
Vacuum dehydration recovery process:
The water jet type vacuum jet pump unit is used to generate a negative pressure state in the melting pot, and the vacuum line is matched with a stainless steel tube condensing heat exchanger vacuum condensation recovery system, and the water vapor molecules evaporated in the raw material are mixed with the odor molecular volatiles in a vacuum state. The raw material grease is separated, and flows into the column condenser condenser with the vacuum pipe. Under the cold water circulation heat exchange cooling, the evaporated water vapor volatiles are forcibly condensed into distilled water and collected into the liquid separation tank, thereby effectively ensuring the production of the vehicle. The factory area is odorless.
Animal, Beef Fat Vacuum Melting Oil Equipment Production Line
Oil residue separation process:
In this process, the refined oil residue mixture is coarsely separated by a stainless steel sieve plate type oil slag separator, and the oil residue larger than 0.5 mm is sent to the pressing section through the scraper conveying device, and the fine oil residue and the oil mixture are pumped into the filter. The machine is finely filtered, and the filter mesh is made of stainless steel 316 stainless steel precision filter screen, and the extracted grease residue is separated into a clear and transparent state. The separated oil slag is transported to the meat powder production line, and the oil is transferred to the finished oil tank/refining production line.
Animal, Beef Fat Vacuum Melting Oil Equipment Production Line

Animal, Beef Fat Vacuum Melting Oil Equipment Production Line

Negative pressure melting equipment advantages
1,Automatic feeding, oil discharge, slag discharge, automatic operation control automation, greatly reducing labor costs;
2,High melting speed under negative pressure (1.5-2h/pot 2.5T), high efficiency;
3,Fed from the oil, slag, the material does not fall, all the sealing operation;
4,The finished oil has good color and rich aroma, and the peroxide value, acid value and water content are relatively low; (Many customers consider the negative pressure vacuum training to lose the smell of oil. Explanation: The boiling point of water in vacuum state is 80 ° C, the smell of oil Volatile electricity at 200 ° C, the melting temperature of this equipment is up to 120 ° C, is a low-temperature vacuum training, can not reach the evaporation point of the oil odor, so the fragrance of the refined oil is more fragrant, will not be lost.)
5,Finished oil residue has good color and low residual oil.

Part of Our Overseas Projects
No.CountryProject Name
1Australia150T/D Vacuum Drying Equipment
2Australia100T/D High Material Layer Desolventizer
3Bangladesh
 
30T/D Rice Bran Making Oil Project
4Bangladesh
 
100T/D Rice Bran Making Oil Project
5Bangladesh30TPD Sunflower Seed, Mustard Seed Making Oil Project,30T/D Fully Continuous Oil Refining Project
6Bangladesh15T/D Rapeseed Oil Refining Project
7Bolivia60T/D Soybean Oil Refining Project
8Cambodia30T/D Rice Bran Making Oil Project
9Cameroon5T/D Palm Oil Stirring Tank
10Congo0.5T/H Palm Oil Making Soap Project
11Congo15T/H Peanut Making Oil Project
12Congo15T/H Palm Fruit Pressing, 10T/H Palm Oil Refining and Fractionation Project
13Congo5T/H Palm Fruit Pressing, 5T/D Palm Oil Refining Project
14Djibouti2T/D Sunflower Oil Dewaxing Machine
15Ethiopia50T/D Soybean Oil Refining Project
16Ethiopia100T/D Corn Processing Project
17Ethiopia15T/D Peanut and Sunflower Seeds Pressing,5T/D Oil Refining Project
18Ethiopia5T/D Crude Oil Refinery Project
19Ethiopia250T/D Flax Seed Oil Making Project
20Ethiopia50T/D Soybean/Peanut oil press and 30T/D Oil Refining project
21Ethiopia15T/DSoybean/Peanut oil press and 10T/D Oil Refining project
22Ethiopia200T/D Palm oil deacidification &deodorization,100T/D palm oil Fractionation Project
23Egypt100T/D Soybean Pretreatment and Extraction Project
24Egypt20T/D Soybean Oil Refining Project
25Egypt10T/D Cottonseed Oil Refining Project
26Estonia10T/D Biodiesel Distillation Project
27Ghana20T/D Corn Flour Production Line Project
28Indonesia20T/D Coconut Oil Pressing,10T/D Oil Refining Project
29Indonesia3T/D Fragrant Sesame Oil Project
30Indonesia3T/D Oil Refining Machine
31Indonesia20T/D Maize germ oil pressing and 5T/D oil refining project
32Kazakhstan3T/D High-class Cooking Oil Refining Project
33Kazakhstan120T/D Sunflower seed prepressing, extraction and refining project
34Kazakhstan50T/D Safflower oil processing project
35Kenya3T/D Pyrethrin Extraction Project
36Malawi2T/D Oil Refining Machine
37Moldova3T/D Sunflower Oil Refining&dewaxing  Machine
38Myanmar3T/D Cottonseed Oil Refining Machine
39Myanmar5T/D Oil Refining Project
40Nigeria5T/H Palm Fruit and Kernel Pressing Project
41Nigeria20T/D Palm Oil Refining and Fractionation Project
42Nigeria50T/D Peanut Pressing, 15T/D Peanut Oil Refining Project
43Nigeria40T/D Cotton seed oil processing and 15T/D Oil Refining Project
44Peru50T/D Cotton Seed Palm Oil Refining Project
45Peru50T/D Palm Oil Deacidification & Deodorization Project
20T/D Crystallizing tank 
46Peru150T/D Soybean/Palm/Sunflower Oil Refining Project
47Russia50T/D Soybean Pretreatment, 50T/D Solvent Extraction and 10T/D Soybean Oil Project
48Russia10T/D Rapeseed Oil Pressing Project
49Russia10T/D Sunflower/Rapeseed Oil Pressing and 3T/D Oil Refining Project
50Rwanda10T/D Palm Oil Refining Project
51Solomon Islands3T/D Coconut Oil Deacidification & Deodorization Project
52Sri Lanka30T/D Chicken Oil Pressing, 20T/D Chicken Oil Refining Project
53Sudan30T/D Peanut Oil Pressing, 15T/D Peanut Oil Refining Project.
54Swaziland30T/D Oil Refining Machine
55Tajikistan50T/D Cottonseed Cake Extraction Project
56Tanzania20T/D Sunflower Seeds Pressing, 5T/D Refining Project
57Tanzania10T/D Sunflower Seeds Pressing, 3T/D Refining Project
58Thailand10T/H Palm Oil Renovation Project
59Thailand45T/H Palm Fruit Sterilization Tank
60Thailand2T/D Palm Oil Refining Project
61The Philippines30T/D Corn Germ Pressing and Refining Project
62The Philippines15T/D Corn Processing Project
63Turkmenistan50T/D Sunflower Seed Pretreatment,30T/D Extraction and 20T/D Refining Project
64Ukraine30T/D Sunflower cake Extraction Project
65Ukraine50T/D Sunflower cake Extraction Project
66Uzbekistan80T/D Sunflower Seed Cake Extraction,50T/D Sunflower Oil Refining Project
67Uzbekistan50T/D Sunflower Seed,Soybean,Cottonseed Making Oil Project
68Uzbekistan100T/D Sunflower Seed Prepressing, Soybean Pretreatment, 100T/D Micro-negative Pressure Extraction and 20T/D Grade 1 Oil Refining Project
69Uzbekistan100T/D Sunflower Seed Cake Extraction,30T/D Semi-cotinuous Sunflower Seed Oil Refinery and Dewaxing Project
70Uzbekistan100T/D Sunflower Seed Cake Extraction,50T/D Sunflower Seed Oil Refinery Project
71Uzbekistan30T/D Sunflower Seed Oil Processing 10T/D Oil Refining Project
72Uzbekistan100T/D Sunflower Seed Oil Processing 80T/D Extraction Project
73Uzbekistan50T/D Sunflower Seed Pre-press, 50T/D Extraction and 30T/D Refining Project